
Once you cut a groove into it, the acrylic becomes pretty easy to snap. The directions say use your thumbs, but it was easier on my hands to bite off chunks with my Vise-grips.
Armed with my new dollar store tape measure, I decided to tackle a project that had been marinating for a long time. A few years ago during a wind storm, the door that leads from the garage to the back yard slammed shut and the glass broke. I cleaned up the broken glass pretty much immediately- I had little kids crawling around, after all (ooh, the fact that I say they were crawling around makes it seem like this window has been broken for more than a “few” years…) So, cleaned up the glass, scraped out the putty, bought a sheet of acrylic to replace the glass, and a handy dandy little tool for cutting the acrylic and then…waited. Procrastinated. Can’t explain why- once the glass was cleaned up it didn’t seem urgent anymore, and I thought it would take a long time.
Well, it didn’t. Not really.
We had a beautiful sunny afternoon when I didn’t really have anything else to do, so I got out the tape measure and measured. Once.
You can probably see where this is going.
I laid out the acrylic, measured out my lines, and clamped a metal straight-edge down. The special acrylic cutting tool calls for cutting along the line until the groove is 1/16th on an inch deep. The sound drove the neighbor’s dog crazy- this high pitched squeal that had to be repeated many many times. There might be an easier way to cut plastic- I honestly didn’t do much research about it.
Once I got it scored and snapped, I took it over the the window opening, and discovered it was 1/2 inch too big.
It was a nice sunny day, though. DH and the kids were on a bike ride, and I had no where to be, really, other than enjoying the sunshine in my backyard, so, I measured again, marked it clamped it and cut it. This time it was just right. I popped it into the frame, popped it out, put in some caulk and nailed the trim back on.
One project down…
